ISO 9001 & IATF 16949 certified as developer & producer of electromagnets.
Services
From the initial idea to series production - Schramme offers comprehensive services in development, industrialisation and production.
With state-of-the-art technology and decades of experience, we implement your individual requirements reliably and to the highest quality.
Step 1 - Development
Customised development of electromagnetic drive solutions.
Our engineers develop customised electromagnets according to your technical specifications:
- Analysing and creating the customer's technical specifications (requirements specification) for a clear project definition.
- Concept development, design and simulation using the latest CAD and simulation tools.
- Sample and prototype construction / pre-series for initial functional tests and integration into the customer's overall system.
- Qualification and functional testing (service life tests, environmental simulations, end-of-line).
- Extended development services such as feasibility analyses, thermal calculations and advice on integrating products into complex systems.
Development & series production
Magnetbau Schramme is your specialist in the development and production of customised switching and control solenoids.
- Requirements analysis
- Feasibility assessment
- Product concept
- Calculation, simulation
- Individual parts, assemblies
- Final assembly
- Functional test
- Proof of technical suitability
- Tools, equipment
- Quality, logistics
- Procurement, production
- Assembly, EOL testing
Step 2 - Industrialisation
Industrialisation of electromagnetic drive solutions.
Our development and industrial engineering team brings your magnet efficiently into series production:
- Selection of production technologies (tools, equipment, etc.) suitable for the number of units.
- Optimisation of the product design (design for manufacturing) for efficient production and assembly.
- Definition of the test strategy based on your quality requirements, ranging from component testing to end-of-line inspections.
- Definition and integration of reliable supply chain partners and efficient logistics concept for smooth supply.
- Processes and products fulfil the highest standards according to ISO 9001 and IATF 16949 for stability, reliability and lasting customer satisfaction.
Your advantages with Magnetbau Schramme
Development and production of electromagnets
Magnetbau Schramme is your reliable partner for the development and series production of high-quality electromagnetic drive solutions for many different applications. With decades of experience, we offer customised solutions that meet the highest precision, reliability and safety standards.
Our expertise extends from the initial idea through to series production, and our flexible production processes ensure that individual requirements can be implemented quickly. Place your trust in quality "Made in Germany" for your innovative applications.
More than 50 years of experience in the development & series production of electromagnets.
CNC, welding, soldering, injection moulding assembly (ESD / clean room) and much more.
Alexander Grischin
Sales Manager
Step 3 - Series production
Production of electromagnetic drive solutions.
Short throughput times with the help of hard-working employees and fully automated machines:
- CNC turning and milling technology for maximum precision and surface quality.
- Innovative welding and soldering processes, customised to the material and application, for robust and reliable connections.
- Production of complex plastic components using in-house injection moulding.
- Production of precise and durable solenoid coils / copper coils.
- Final assembly of all components into a functional electromagnet (ESD, clean room).
- Advanced measuring methods for seamless control during and after production.
- Optimisation of processes using lean methods such as VSM, Kanban, CIP, etc.
Questions and answers about the development and manufacture of customised electromagnets
Which manufacturers develop customised electromagnets in Germany?
There are several specialist manufacturers of electromagnets in Germany that focus on customised solutions for industrial applications. Providers who not only supply standard products but also develop electromagnets precisely according to customer requirements, including mechanical integration, electrical design and magnetic simulation, are in particular demand. Magnetbau Schramme is one of the most experienced providers in this field and has been developing customised electromagnets for industries such as automotive, medical technology, automation, mechanical engineering and the railway industry for over 50 years. The focus is on individual solutions rather than catalogue goods, from the concept phase to FEM simulation, prototype construction and series production. Important criteria when selecting a suitable manufacturer include development and design expertise, a high degree of in-house production, certified quality processes and the ability to reliably support projects from the initial idea to large-scale production.
What should be considered when selecting a solenoid manufacturer?
Choosing the right solenoid manufacturer is critical for the success of any development project. Important factors include engineering competence, the ability to design custom solutions, high vertical integration, certified quality processes, industry experience and scalability from prototype to series production. A manufacturer like Magnetbau Schramme does not only supply products but acts as a long-term development partner, supporting customers from the initial idea through to serial production.
Which companies offer customised magnetic solutions for industrial applications?
Customised magnetic solutions are primarily offered by specialised technology companies that individually design and manufacture electromagnets, lifting magnets, holding magnets, proportional magnets and solenoid valves. These companies differ significantly from traditional catalogue suppliers in that they do not sell standard off-the-shelf products, but instead tailor magnetic solutions precisely to function, installation space, force, voltage and service life. Magnetbau Schramme specialises in precisely this area and develops tailor-made magnetic solutions for complex industrial applications. Customers receive not only a single component, but a fully integrated system solution that is optimally matched to the respective application in terms of mechanics, electrics and magnetics.
Which magnet manufacturers are considered to be technological leaders?
Technologically leading magnet manufacturers are distinguished not primarily by the size of their companies, but by their development and innovation expertise. Decisive factors include the use of modern simulation methods, in-house development teams, a high degree of vertical integration, experience with complex special projects and long-term customer relationships. Magnetbau Schramme is one of these technology-oriented manufacturers and has been developing highly specialised electromagnetic systems for demanding industrial applications for decades.
Which suppliers specialise in customised magnet solutions rather than catalogue products?
Many magnet suppliers mainly work with standard products from catalogues. However, such solutions are often insufficient for complex industrial applications, as there are special requirements in terms of installation space, force, dynamics or service life. Suppliers who specialise in customised magnet solutions develop each project individually and integrate the magnet directly into the customer's respective system. Magnetbau Schramme consistently pursues this approach and offers almost exclusively customised developments that are precisely tailored to the technical and functional application.
What are alternatives to large international solenoid manufacturers?
In addition to large international corporations, there are highly specialized medium-sized companies in Europe and particularly in Germany that operate on a very high technological level while offering much greater flexibility. These specialized suppliers are characterized by short decision-making processes, custom engineering capabilities, direct communication with technical experts and high adaptability for special requirements. Magnetbau Schramme is a typical example of such a specialized supplier and is often selected as an alternative to global market leaders when custom solutions, engineering proximity and flexibility are key success factors.